Rapid Delivery for Modular Belts P=1.5″ Belt Har 7800 flush grid for Cape Town Manufacturer

Har 7800 flush grid     

Thickness: 10.5mm     

Opening area: 28% 

We are a leading manufacturer of modular belts with professional team; we can provide you with excellent quality items. This kind of modular belt can be used in the following industries:

Beverage industry such as acceleration, depletive and accumulation.
Food industry such as cool off lines and pack lines.
Meat industry such as tray pack line and metal detectors.

The turn type modular belt can make the products conveyed more easily. The plastic modular belts are very easy to install and can be used for curved conveyor, Horizontal conveyor, Inclined conveyor with lateral cleats and side guides. They are widely used in Foods and Beverages (Bottles and Cans), Toilet Papers, Cosmetics, Tobacco Manufacturing.and Mechanical parts. Among others they have also found their way into pharmaceutical production lines, battery manufacture, paper and cardboard production and so on.

This project involved the design and fabrication of a sauce-dosing conveyor system. The machine is designed to advance four trays per index. When the index stops, fiber optic detectors determine whether a tray is present underneath the dosing nozzle. If a tray(s) is missing, then that nozzle does not open. The PLC and HMI is recipe-driven, so for a given product, the number of dosing strokes can be different. The weight of sauce per tray is determined by the stroke length of the piston filler; the longer the stroke the greater the weight. The hopper is equipped with a stir paddle and detection probe. As sauce is expended, a pressurized filling tank automatically refills the hopper.

I used an Allen-Bradley MicroLogix 1400 PLC and AVG HMI. A PowerFlex 40P and a Marathon vector motor indexes the conveyor. I used step-logic and encoder feedback to control the index. A second PowerFlex 40 controls the speed of a radius discharge conveyor. Trays leaving the sauce conveyor are ejected onto the radius conveyor and into a vacuum packaging machine.

All welding for this project was performed using the gas tungsten arc welding (GTAW) process, in accordance with AWS D9.1M/D9.1; D1.6/1.6M; and D18.1/18.1M. There were a number of areas that required autogenous welding, such as the injector nozzles. All tubing was welded in accordance with D18.1/18.1M, in order to prevent oxidation (sugaring) of the surfaces exposed to product.

The PLC and HMI have a very sophisticated application program. I included a number of service and maintenance screens, whereby the VFD operating parameters can be monitored (via RS485); for example, DC bus voltage, output voltage, output current, output frequency, etc. In addition, the VFD can be tuned from HMI.

The index speed, length, doses/tray, discharge speed, and other parameters can be changed for a given recipe selection. The HMI is equipped with an audible alert and popup messages appear automatically, to warn of any system problems (e.g., loss of air pressure, failure in the downstream packaging machine, etc.). If the downstream equipment faults, then the dosing conveyor automatically executes a cycle stop.

www.TinsleyCompany.com – Semi Automatic Pallet Loading System quickly loads and stacks filled valve bags and open mouth bags on standard shipping pallets at speeds up to 18 BPM.

This system is versatile because the bag inflow can be added in any direction and the operator platform and auxiliary air table can also be reconfigured. Overall, this low cost option requires very little floor space.

For a 3,000 pound, 48 inch by 48 inch pallet capacity, the basic system includes:

- Bag incline / flattener conveyor
- Bag accumulation / bag staging conveyor that includes brake motor and variable speed drive
- Empty pallet stacker magazine and tine system
- Empty pallet live roller conveyor
- Elevator conveyor and pallet jack device
- Dual stage live roller filled pallet conveyor
- Operator access area with ladder and safety rails
- Stationary air table, stainless steel
- Moveable air table with adjustment guides, stainless steel
- Pneumatic side compression
- Complete electric and hydraulic system
- NEMA 12 enclosures and all motor starters
- Safety switches, alarms, E-stops, cages and inner locks for entire system
- Allen Bradley PLC controls
- Complete epoxy coatings